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And so it begins...


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Time to finish off shoring up the side closures and finish the belt...
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Sewed together a Velcro "hook" panel for the right side ...db944b3545c347013d47c0bb69793067.jpg
A larger one for the left...34ff746fa219e32613bc6d45ebe04190.jpg
I also added more Velcro to my canvas belt (thanks for my mentor Victor S. Putting that together for me!) and after hitting it with a heat gun to form it I think it looks much better...b5387850cd5c2875fcd7c0ca7d7a929a.jpg
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Time to attach the canvas belt to abdominal armor...
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Measured for the snaps...6fc3766504ab30f657db574d29e41b85.jpg
Holes drilled and snaps added...fab4531cd1bee19267dc0b135bbd237c.jpg
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Holes measured, punched and drilled to the canvas and ammo belt...
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Rivets popped into place...
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Buttons CA glued over rivets and Belt "snapped and Velcro" closed into place...
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Fix to add the "small Spanish pouch" to canvas belt...
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Heated and formed an abs strip around the brass "d" ring...
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Trim to width of belt...
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Added hook Velcro...
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Added some flexible glue to reinforce Velcro to the belt...
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And done...
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My "All right men, load your weapons..." Trooper load out...
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Time to start strapping it together!



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Yawn... strapping it all together tonight...

Snap plates...
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Sewing reinforced elastic...
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Snapping it into place...added a Velcro backup system...
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Triple stitched the loops...dc323ce02a45eb73f46a2aefa5a90748.jpg
Snapped and Velcro in place...
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Mil-spec belt to hold them up...
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And thighs...done! It's getting real now!
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Sewing together a bunch of reinforced elastic...
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Had to add additional strapping to the butt plate...also trimmed it to fit and had to hit it with a heat gun..also fitted the crotch strap...
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Working on chest and back...
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Shoulder straps sized...
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And just like that...done!
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Test fit...let me know how it looks...
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Arms and shoulder bells tomorrow...almost there!

Comments...





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Attaching forearms to biceps and shoulder bell strap...

Snap plates to biceps and forearms...
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Making and measuring elastic straps...
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Shoulder bell straps...
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Test shots...think I’m right on for the length...
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With pauldron...
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My shoes should be here in the next couple of days too! Now all that’s left is Helmet then ...it’s time to get dirty!




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So finished my “trooping” hand plates (my silicone and rubber gloves are curing)...

I molded the plates to the back of my hands (nomex is heat resistant after all) since the ATA plates were wider than the back of my hand...
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Sewed nylon strapping to the elastic for the CA glue to bond to...
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Nomex gloves...
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Leather gloves...
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Test shots...
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Comments?


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1 minute ago, djrue said:

Looking really good! Nice work.

Oh wow! Thank you!  Means a lot coming from you all (humble)...Getting my boots today, and working with Victor S. to start on the lid...working on setting the "simulated" strapping screws probably tonight then painting the rivets...once I get the lid assembled, it will be time to "get dirty"!

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Boots on...please let me know if the shins are ok...there was a bit of rolling to the inside on both of them but I think a piece of Velcro on top of the boot would secure them nicely...boots fit perfect just like my dress white uniform shoes!
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Hero poses
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It’s so clean and white...for now!


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Looks good!!! Shins are riding a bit high, especially your left one with the sniper plate. It should slide down until it "bottoms out" on the top of the boot. You also might want to lower the thighs a bit as well to balance out the gaps at your knees with the ones at your thighs.

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Looks good!!! Shins are riding a bit high, especially your left one with the sniper plate. It should slide down until it "bottoms out" on the top of the boot. You also might want to lower the thighs a bit as well to balance out the gaps at your knees with the ones at your thighs.

Forgot to hit reply...see above...


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20 minutes ago, MAC Dan D said:


Forgot to hit reply...see above...


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The general rule of thumb is to balance out the gaps so one set of gaps is not noticeably larger than the other. It is not an approval issue, however, so if you like the look, go for it!

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The general rule of thumb is to balance out the gaps so one set of gaps is not noticeably larger than the other. It is not an approval issue, however, so if you like the look, go for it!

Thank you sir! Other than that how is everything thing else looking?


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1 minute ago, MAC Dan D said:


Thank you sir! Other than that how is everything thing else looking?


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It's a little too clean. Could use a bit of weathering. :-)

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Question time...so I’ve penciled in my “cut” lines...
Cap-n-back
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Brow line “curves around” a-la “Stop that ship” trooper, which is who I’m emulating...but...
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...that mold/cut line is fairly defined...
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...this one not so much. I’ve got two lines marked (1 and 2) and they do join back on themselves...at a loss though!
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Face
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Again, this side pretty defined along the mold/cut line...
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Same as top...marked two lines (1 and 2)...
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Eyes/teeth
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Fairly self-explanatory...
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Inside eye cut lines...
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...or outside cut lines?

I patiently await everyone’s guidance.


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Edited by MAC Dan D
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